Assembly
• Slide an axle bushing (flat side first) on the wheel axle.
Axle Bushing Flat Side
Wheel Axle
Wheel
Hex
Bushing
Hex
Bushing
• Fit two hex bushings, barrel side first, into the center
hole in a wheel.
Wheel
Guide
Guide
Guide
Guide
• Before applying labels to the wheels, wipe each wheel
with a clean, dry cloth to make sure it is free of dirt and
oils. Make sure your hands are clean.
• Apply labels to both sides of each wheel as shown in
the illustration.
IMPORTANT! Labels 1 and 2 are designed to slightly
overlap; and labels 3 and 4 are designed to slightly
overlap. For each wheel, apply label 1 before applying
label 2 . Align the edge of label 2 with the guide marks
on label 1. Apply label 3 before applying label 4. Align the
edge of label 4 with the guide marks on label 3.
2
2
1
3
1
4
3
4
• Separate the fork axle from the two wheel axles. (The
fork axle is shorter than the wheels axles.) Set the fork
axle aside for assembly step 41.
• Place a .437 (large diameter) cap nut on a flat surface,
inside up.
• Fit the end of a wheel axle into the cap nut.
• Tap the opposite end of the wheel axle with a hammer
to secure the cap nut on the axle. Pull on the cap nut
to make sure it is secure.
• Repeat this procedure to assemble a .437 (large
diameter) cap nut to one end of the other wheel axle.
• Set one of the wheel axles aside for assembly step 51.
Wheel Axle
.437 (Large Diameter)
Cap Nut
Right
Exhaust
Pipe
• With the holes aligned, insert six #8 x
3
/
4" screws to join
the two halves of the right exhaust pipe.
• Tighten the screws using a Phillips screwdriver. Do not
over-tighten.
• Repeat steps 9 through 12 to assemble the left exhaust
pipe (L) to the left side of the vehicle.
