DS2100 User's Manual (Preliminary) SECTION 3: WIRING AND INSTALLATION
PAGE 3-2
TABLE OF CONTENTS
SECTION 3: WIRING AND INSTALLATION........................................................................................................3-1
3.1 System Components .........................................................................................................................................3-4
3.1.1 A.C. Mains Power Interface......................................................................................................................3-4
3.1.2 A.C. Input Line Protection........................................................................................................................3-5
3.1.3 Line Filter Requirements ..........................................................................................................................3-5
3.1.4 Serial Set-up Terminal (User-Supplied) ...................................................................................................3-7
3.1.5 Control-Backup Power Input (User Supplied)..........................................................................................3-7
3.1.6 Brushless Servo motors ............................................................................................................................3-8
3.1.7 Heatsinks and Climatic Control................................................................................................................3-8
3.2 Equipment Mounting ........................................................................................................................................3-9
3.2.1 CE Items for Mechanical Installation .....................................................................................................3-16
3.3 Power Dissipation...........................................................................................................................................3-17
3.4 DS2100 Connector Terminals.........................................................................................................................3-18
3.5 General System Wiring Guidelines ................................................................................................................3-22
3.5.1 Drive Contactor (User Supplied) ............................................................................................................3-23
3.5.2 Wiring notes for J6, J7, J9 connectors (Size C)......................................................................................3-24
3.6 Sequence of Component Wiring Recommendations ......................................................................................3-25
3.7 Three-Phase A.C. Mains Power Source Configuration...................................................................................3-26
3.7.1 AC Mains Power Source Connection .....................................................................................................3-28
3.7.2 Softstart & Power Cycling Frequency Limits.........................................................................................3-31
3.8 24V Backup Connection.................................................................................................................................3-32
3.8.1 Size mA 24V Input Connection...............................................................................................................3-32
3.8.2 Size A,B,C & D 24V Input Connection..................................................................................................3-33
3.9 Paralleling DS2100 Units through the D.C. Bus.............................................................................................3-34
3.9.1 mA Size DC Bus Inter-connection ..........................................................................................................3-34
3.9.2 A & B Size DC Bus Inter-connection.....................................................................................................3-35
3.9.3 C Size DC Bus Inter-connection.............................................................................................................3-36
3.9.4 D Size DC Bus Inter-connection.............................................................................................................3-37
3.10 Internal/External Regeneration (Regen) Resistors – Configurations..............................................................3-38
3.10.1 mA Size Regeneration Resistor Connection............................................................................................3-39
3.10.2 A, B Size Regeneration Resistor connection ..........................................................................................3-39
3.10.3 C Size Regeneration Resistor connection ...............................................................................................3-40
3.10.4 D Size Regeneration Resistor connection...............................................................................................3-41
3.11 Motors - Installation........................................................................................................................................3-42
3.11.1 Assembling Motor Resolver and Power Cables......................................................................................3-42
3.11.2 Motor Power Cable.................................................................................................................................3-43
3.11.3 Motor Brake Connection.........................................................................................................................3-48
3.11.4 Motor Resolver Connection....................................................................................................................3-51
3.11.5 Motor Encoder Connection.....................................................................................................................3-54
3.11.6 Motor Rotation Direction........................................................................................................................3-56
3.12 DS2100 Control Input and Outputs ................................................................................................................3-57
3.12.1 General Purpose Description of the Digital Inputs .................................................................................3-58
3.12.2 General Purpose Description of the Digital Outputs...............................................................................3-60
3.12.3 Power Sequencing on Startup.................................................................................................................3-62
3.13 Communications Interface Wiring and Configuration....................................................................................3-63
3.13.1 RS232 Serial Communications Interface................................................................................................3-63
3.13.2 CAN Cable Wiring .................................................................................................................................3-64
3.14 Wiring Summary ............................................................................................................................................3-67
3.14.1 mA Size Power Stage ..............................................................................................................................3-67
3.14.2 A & B Size Power Stage.........................................................................................................................3-68
